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Marti
Technology

Hismelt®

Berry Metal Company's partnership with Falcon Foundry brings to steel making customers advanced equipment that is easily interfaced to the steel making process, improves efficiency, is simple to install and dramatically reduces costly downtime.

 

 
The UltraLife Panel features a unique patented copper alloy pipe coil assembly engineered inside a Falcon copper casting.
  • The metallurgical bond created between the coil assembly and the copper casting results in superior transfer.
  • The UltraLife™ Castings have been extremely successful in the non-ferrous smelting industry.
  • One-piece or multi-piece casting designs are available.
  • The UltraLife™ Casting is custom-designed and engineered to meet your furnace needs
  • Specially-designed water passages are calculated to allow for efficient cooling, with minimum pressure drop due to the smooth inside surfaces, resulting in minimal wear.
  • The UltraLife™ Casting is constructed of high conductivity/high purity copper.
  • The UltraLife™ Casting features specially-designed hot face pockets for optimal slag retention and is designed with steel attachments to permit direct welding to the furnace for electric furnace panel applications.
  • The UltraLife™ Casting features single- or double-compartment water passages with separate water feeds.
  • Falcon brings 50 years of non-ferrous casting experience to the metals industry.
Falcon Foundry's Blast Furnace components include tuyeres, tuyere coolers, cooling plates, cigar coolers, staves and grout plates.
  • Exterior hard surface welding to reduce wear in high-water areas to extend service life is available.
  • The high quality casting process allows for gas-tight fit and grout holes.
  • Specially-designed water passages are calculated to allow for efficient cooling, with minimum pressure drop due to the smooth inside surfaces, resulting in minimal wear.
  • Falcon brings 50 years of non-ferrous casting experience to the metals industry.
  


UltraLife™ Copper Casting Technology
  • The patented UltraLife™ Copper Casting Technology can be designed into the Falcon Foundry Blast Furnace Product Line.
  • The UltraLife™ Technology features single or double-compartment water chambers with separate water feeds.
  • The UltraLife™ Technology is designed with steel attachments to permit direct welding or bolting to the furnace.
  • The metallurgical bond created between copper alloy pipe coil assembly and the copper casting results in superior heat transfer.
  • The UltraLife™ Technology can be custom-designed and engineered to meet your application.
  • The UltraLife™ Technology is constructed of high conductivity/high purity copper


Click here to view the Falcon Foundry EAF Brochure

Click here to view the Falcon Foundry Blast Furnace Brochure